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Inspection reports from peanut plant varied widely

By KATE BRUMBACK and GREG BLUSTEIN - The Associated Press

Issue date: 2/2/09 Section: News
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BLAKELY, Ga. - A Georgia health inspector who toured the peanut butter plant now at the center of a national salmonella outbreak noted only two minor violations in October. Less than three months later, federal inspectors found roaches, mold, a leaking roof and other sanitation problems.

Food safety experts say the lapse is a major concern and shows state inspectors are spread thin and might need more training on how to spot unsanitary conditions.

"It's surprising to me that that many major deficiencies were observed at one time, and none of these were picked up previously," said Michael Doyle, head of the food safety center at the University of Georgia.

In October, state inspector Donna Adams noted only two violations in her report on the Peanut Corp. of America plant: tote containers with butter residue and "black buildup" and "mildew and possibly some static dust on ceiling of butter storage room."

No samples of the finished product were taken for salmonella testing during the October inspection, despite a push by the state to check for the bacteria after a salmonella outbreak was traced to another Georgia peanut butter plant in 2007. The October report showing only minor violations seems to conflict with conditions observed by at least one former employee, though others said they saw no problems.

Jonathan Prather, who said he worked in the plant's peanut butter room until he and most of the plant's other employees were recently laid off, said he sometimes saw old and soggy peanuts being used and other unsanitary conditions. When he raised concerns about the plant's cleanliness, Prather said he was ignored by managers.

"The only thing they said is, 'We'll handle this, we'll handle the problem,'" he said. "But I don't see that they did because if they had, none of this would have happened."

Another former employee, Jimmy Boozer, said he worked at the plant for six years and never noticed any unsanitary conditions. Co-worker Lewis Smith, who had been working at the plant for about two years, said the plant appeared generally clean. One problem Smith noticed was a roof that leaked for months and continued to leak even after plant managers said it had been repaired.
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